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Monitoring

:: Facility Monitoring Software ::

Facility Monitoring System (FMS)

Easy Solutions can work with you in designing of FMS systems of all sizes, from systems designed to monitor single rooms to systems monitoring entire plants across regions. With the client's specifications as a starting point, we identify the basic requirements for the system, including local and international regulatory requirements. We thus make certain that the client gets the correct system at the correct price. We also perform complete validation of the FMS system, and we prepare the necessary instructions (Standard Operating Procedures) to be used by the operation personnel.

Our FMS consultants are experts in the design, installation, validation and operation of cleanroom monitoring systems. They have setup facility monitoring systems for pharmaceutical and silicon wafer cleanroom facilities across Europe.

Our FMS Monitoring Software is a clear and simple group of applications for the collection, storing and reporting of all environmental parameters. It offers the capability to view graphs, charts, maps, SPC, system status, sensor status, and more. Each of these can be customized and displayed simultaneously. It can collect data from a small number of intelligent devices without the need for any additional hardware or software, providing a small, inexpensive solution for monitoring small areas or a limited number of sensors. For systems with greater data collection requirements, it can be connected to one or more Area Control Units (ACU), distributing data collection to the Area Control Units, freeing the central FMS software for communications and more sophisticated data analysis. Our system is modular and can be expanded at any time, growing slowly or quickly to match budgets and increased monitoring requirements.

 
Features
• Addresses the requirements of FDA 21 CFR Part 11 and PAT
• GAMP compliant Design. Developed following a GAMP compliant life cycle
• Modular and Expandable
• Robust and Resilient Design – Our FMS software can detect and self heal itself,
  automatically recovering from a wide range of fault conditions including total failure of
  hardware
• Distributed Design - Not only can our FMS software resist substantial hardware faults,
  the distributed design means installation and upgrading is easier
• Customizable Real-time Data Displays Including Graphs, Charts, Maps, and Data
  Status
• Customizable Historical Data Displays
• Unlimited Customizable, Restorable Data Views
• Export Data to Industry-standard Programs
• Automated Alarming
• Automated Reporting
• Password Security Access
• Numeric & Alphanumeric Paging
• Sophisticated, Customizable SPC Calculations
• Alarm on SPC data
• Can be readily adapted to local languages
• Support for Industry Standard Interface that include OPC and MODBUS
• Standard SQL Databases that include Microsoft SQL, MySQL, Borland Interbase,
  PostgreSQL and ODBC
 
 
Benefits
• Flexible Data Viewing and Reporting
• Scalable from Small Systems to Distributed Systems with Thousands of Sensors
• Can Expand the System in Small or Large Steps
• Can Exchange Data with Other Cleanroom and Facility Systems
• Open Architecture, Vendor-neutral Design
• Supports Instruments and Sensors from any Manufacturer
• View Conditions of all Cleanrooms Real-time
• Highlights Contamination Issues
• Historical Data Trending
• Alarm on Catastrophic Events
• Identifies Trends and Provides Early Warnings
• Provides Visual, Audible, and Electronic Notification
• Provides Data for Customer Audits
• Aids Facility Shutdowns and Re-starts
• Allows for Real-time Response when Warning or Alarm Conditions are Exceeded
 
 
Options
• Local Alarming
• Data Redundancy
• Serial Port Expansion
• Custom Sensor Drivers
 
 
Common Accessories
AREA CONTROL UNIT The Area Control Unit is a dedicated I/O controller and communications platform. It manages and stores sensor data and routes information to our FMS system. It is designed to expand the data collection capacity and reduce the I/O and communications functions, normally handled by the FMS software and provides data redundancy.
SENSOR INTERFACE UNIT The Sensor Interface Unit is an expandable, modular data collection system that accommodates a wide variety of sensors from all manner of manufacturers. Its expansion capabilities provide a maximum capacity of 200 analog channels and 80 discrete I/O channels.
INTELLIGENT INTERFACE UNIT, HIGH-SPEED ELECTROSTATIC UNIT The Intelligent Interface Unit (IIU) High-Speed Electrostatic Monitor is a high-speed data collection device designed to extend the capabilities of traditional monitoring beyond simple signal conditioning. The IIU High Speed Electrostatic Monitor is the interface between the Facility Monitoring System and any sensor designed to monitor electrostatic charge (ESC), electrostatic discharge (ESD), operator grounding (wrist straps), tool & equipment grounding, ionization balance, and other parameters, which require high sampling rates to ensure that significant events are not missed.
ALARM ACKNOWLEDGEMENT UNIT The Alarm Acknowledgement Unit is a signal output device designed to trigger light towers, buzzers, and switches based on the data collected by the Facility Monitoring System. The Alarm Acknowledgement Unit has several options for controlling the outputs and supports local acknowledgement.